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XK1625 1600×2500mm Automatic CNC Foam Cutting Machine with Oscillating Knife
Brand
XINGKAI
Manufacturer
Jinan Xingkai Machinery Equipment Co., Ltd.
Working Area
1600mm × 2500mm
Rating
★★★★★ 4.6 / 5 (41 reviews)
Service
Meets CE quality and safety standards; two-year limited warranty on the entire machine.
Delivery Time
We have stock available; standard delivery time is 3–7 days. Custom orders are made according to actual needs.
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Xingkai foam oscillating knife cutting machines are industrial CNC cutting systems specially designed for the automated cutting of foam, sponge, and other flexible non-metallic materials.
They deliver high-precision cutting for EVA foam, EPE foam, XPE foam, PE foam, PU sponge, neoprene foam, acoustic foam, insulation foam, packaging foam, filter foam, memory foam, rubber foam, and laminated foam materials. Depending on production requirements, the machines can also process rubber, felt, carpet, soft PVC, silicone, leather, and other flexible materials.
Advantages of the CNC Foam Cutting Machine
The CNC foam cutting machine follows digital designs to cut custom shapes, holes, slots, and complex contours with consistent dimensions.
Intelligent nesting arranges parts efficiently on foam sheets to reduce material waste.
No cutting dies are required. Operators can change shapes and sizes by updating the cutting file.
Suitable oscillating knife tools allow foam sheet cutting according to material thickness, density, and hardness.
Vacuum hold-down helps secure suitable foam sheets and reduce movement during cutting.
Automated cutting reduces manual marking and repetitive trimming in foam fabrication.
Mechanical blade cutting avoids heat-related melting and burnt edges. Edge quality depends on the foam and cutting tool.
Suitable configurations can process EVA foam, EPE foam, and flexible PU foam, subject to material testing.
The digital foam cutter supports packaging inserts, tool case liners, protective pads, cushioning components, and foam gaskets.
CNC control supports sampling, customized orders, small batches, and repeat foam cutting production.
Foam Cutting Machine details and key components
Fan equipment
Multilingual operating system
Oil pump
Rack
Multiple blade combinations
Servo driver
Felt
Aviation aluminum honeycomb panel
Foam Cutting Machine Specifications
Customizable working sizes and special cutting configurations are available upon request.
| Parameter | Specification |
|---|---|
| Cutting Materials | EVA foam, EPE foam, XPE foam, PU foam, sponge, foam rubber, acoustic foam and composite foam |
| Cutting Speed | ≤1800 mm/s (specific speed depends on material density and thickness) |
| Cutting Thickness | ≤160 mm, depending on foam density and hardness |
| Material Fixing Method | Vacuum adsorption with zoned vacuum control |
| Cutting Accuracy | ±0.1 mm |
| Compatible File Formats | DXF, HPGL |
| Working Voltage | AC 220V/380V ±10%, 50Hz |
| Transmission System | Servo motor drive and precision linear guide rails |
| Working Environment | Temperature: 5°C–35°C; Humidity: 35%–75% |
| Software Resolution | 0.025 mm |
| Operation Interface | Touchscreen |
| Vacuum Pump Power | 7.5 kW or 9 kW |
| Feeding Method | Fixed working table or automatic conveyor system |
| Compatible Cutting Tools | Oscillating knife, pneumatic oscillating knife, V-cut tool, milling tool, punching tool and marking pen |
| Optional Functions | Automatic feeding, automatic nesting, camera positioning and projection positioning |
Foam Cutting Machine Applications
Cut foam packaging inserts, cushioning pads, dividers, and protective liners for electronics, instruments, glassware, and other fragile products.
Produce custom foam inserts for toolboxes, camera cases, drone cases, and transport cases. Cut layers can be assembled to create compartments at different depths.
Cut flexible foam sheets into seat pads, cushion profiles, armrest padding, and other flat components for upholstered furniture.
Process foam sheets for mattress layers, mattress toppers, and cushioning inserts according to specified dimensions and outlines.
Cut suitable foam materials for seat padding, interior cushioning, and backing layers used in automotive trim assemblies.
Produce foam pads, spacers, protective strips, and equipment liners in custom shapes and sizes for industrial assembly and packaging.
Applicable materials
Thermal Insulation Foam
EPE Foam
PE Foam
Sponge
Insulated Bag
EVA
Foam Cutting Machine Optional blades and accessories
Milling cutter
400W high power
Pneumatic knife
Vibrating knife
Recognition from customers
Available Models and Dimensions
| Model | Effective Cutting Area (L × W) | Machine Dimensions (L × W) | Package Size (L × W) |
|---|---|---|---|
| 7010 | 1000 × 700 mm | 1700 × 1380 mm | 1850 × 1500 mm |
| 1615 | 1500 × 1600 mm | 2320 × 2500 mm | 2470 × 2620 mm |
| 1625 | 2500 × 1600 mm | 3350 × 2500 mm | 3500 × 2560 mm |
| 1825 | 2500 × 1800 mm | 3350 × 2700 mm | 3750 × 2290 mm |
| 1840 | 4000 × 1800 mm | 4800 × 2700 mm | 5200 × 2290 mm |
| 2025 | 2500 × 2000 mm | 3350 × 2900 mm | 1900 × 3100 mm, disassembled |
| 2030 | 3000 × 2000 mm | 3950 × 2900 mm | 2200 × 2900 mm, disassembled |
Recommended Cutting Tools
| Cutting Tool | Suitable Materials | Main Features |
|---|---|---|
| Oscillating Knife | EVA, EPE, XPE, thin sponge and soft foam | High-frequency blade movement provides fast, clean contour cutting |
| Pneumatic Oscillating Knife | Thick sponge, high-density EVA, foam rubber and composite foam | Stronger cutting force and longer blade stroke for thick or dense foam |
| V-Cut Tool | EVA, XPE, foam board and packaging foam | Produces V-shaped grooves for folding and structural assembly |
| Milling Tool | High-density EVA, rigid foam and thick foam board | Suitable for grooves, slots and special three-dimensional processing |
| Punching Tool | EVA foam, packaging inserts and foam gaskets | Produces positioning holes and process holes |
| Marking Pen | EVA, sponge and packaging foam | Marks numbers, positioning points and assembly lines |
Recommended Tool Configurations
| Foam Application | Recommended Tool Configuration |
|---|---|
| EVA foam | Oscillating Knife + Punching Tool |
| Thick EVA foam | Pneumatic Oscillating Knife |
| EPE and XPE foam | Oscillating Knife |
| Thick sponge | Pneumatic Oscillating Knife |
| Foam rubber | Pneumatic Oscillating Knife |
| Packaging foam inserts | Oscillating Knife + Punching Tool |
| V-groove foam packaging | Oscillating Knife + V-Cut Tool |
| High-density or rigid foam | Pneumatic Oscillating Knife + Milling Tool |
| Acoustic foam | Pneumatic Oscillating Knife |
| Continuous foam rolls | Oscillating Knife + Automatic Feeding System |
Why Choose a CNC Foam Oscillating Knife Cutting Machine?
Foam materials are soft, compressible, and easy to deform. Manual cutting is slow and often produces inconsistent dimensions, uneven edges, and inaccurate holes or curves. Traditional die cutting requires a separate die for every product shape and size, increasing costs and making customized production less flexible.
A CNC foam cutting machine uses vacuum adsorption and suitable fixing methods to stabilize the material. The oscillating knife moves rapidly up and down while following the imported design file, allowing the machine to cut straight lines, curves, holes, slots, and complex irregular shapes accurately.
Intelligent nesting software optimizes pattern placement according to sheet dimensions and part shapes, reducing offcuts and improving material utilization. Digital designs can be changed quickly, making the machine suitable for samples, customized packaging, small-batch orders, multi-size products, and continuous production.
Xingkai foam cutting machines use blades for physical cutting. Unlike laser processing, they produce no cutting heat, burnt edges, melting, smoke, or unpleasant odors. The cut surface is clean and the original foam structure is preserved. This provides an efficient and flexible cutting solution for packaging, automotive, insulation, furniture, and industrial foam applications.
Why Choose an Oscillating Knife Cutter Instead of a Laser Cutting Machine for Foam?
For EVA, EPE, XPE, PU sponge, neoprene, packaging foam, and other foam materials, oscillating knife cutting offers several important advantages.
Laser cutting uses heat to melt or burn through materials. Depending on the foam composition, it may produce melted edges, discoloration, smoke, unpleasant odors, or potentially hazardous fumes. Heat may also change the foam structure and affect the appearance or fit of the finished component.
An oscillating knife cuts mechanically without generating cutting heat. It helps preserve the original foam structure and produces clean, natural edges without scorching or melting.
Compared with manual cutting, the Xingkai digital foam cutting machine automatically reads design files and combines intelligent nesting, vacuum adsorption, and precision cutting. This improves productivity while reducing manual errors and material waste.
Laser cutting may still be suitable for certain compatible thin materials or special engraving applications. However, oscillating knife cutting is generally a cleaner and more versatile option when cutting quality, material safety, and dimensional consistency are important.
Who Should Buy a Xingkai Digital Foam Cutting Machine?
Suitable for cutting customized packaging inserts, product trays, cushioning pads, corner protectors, electronic packaging, instrument cases, and equipment linings.
Cuts foam inserts for tools, instruments, cameras, drones, electronic equipment, and protective transport cases.
Suitable for cutting seat foam, door-panel foam, headliner foam, sound insulation materials, sealing pads, floor components, and trunk liners.
Processes acoustic foam, sound-absorbing panels, insulation foam, thermal pads, duct insulation, and vibration-damping components.
Cuts sofa foam, cushion components, mattress foam, backrest foam, protective padding, and furniture composite materials.
Suitable for cutting protective pads, sports mats, helmet liners, fitness equipment padding, and customized EVA components.
Processes EVA midsoles, insoles, shoe components, bag linings, reinforcement pads, and protective inserts.
Cuts foam gaskets, sealing strips, insulation pads, anti-vibration components, filter foam, and customized industrial parts.
How to Choose a Xingkai Foam Cutting Machine
For fixed-size EVA, EPE, XPE, neoprene, packaging foam, and sponge sheets, a fixed-table model is compact and flexible. It is suitable for samples, customized inserts, industrial components, and small-batch production.
For roll foam or continuously supplied flexible materials, a conveyor cutting machine with an automatic feeding system can reduce manual handling and support continuous production.
For thin and medium-density foam, a standard oscillating knife usually provides efficient cutting. For thick, dense, or laminated foam, a pneumatic oscillating knife with a longer stroke and suitable blade is recommended.
For packaging inserts with angled grooves or three-dimensional assembly requirements, a V-cut tool may be added. For printed or pre-marked materials, a camera positioning system can be selected.
Machine configuration should be based on foam type, thickness, hardness, density, sheet size, cutting shape, and required daily output. Sample testing is recommended before confirming the final configuration.
Frequently Asked Questions
What foam materials can the Xingkai oscillating knife cutting machine cut?
The machine can cut EVA foam, EPE pearl cotton, XPE foam, PE foam, PU sponge, neoprene foam, acoustic foam, insulation foam, packaging foam, filter foam, memory foam, rubber foam, and various laminated foam materials.
Because thickness, density, hardness, air permeability, and backing structure vary, customers are advised to send samples or provide material photos, thickness, density, and dimensions. The Xingkai technical team can arrange a cutting test and recommend the correct tool.
What is the maximum foam cutting thickness?
The maximum cutting thickness depends on foam type, density, hardness, blade length, tool stroke, and required cutting quality. Soft foam can generally be cut thicker than dense or reinforced foam.
Xingkai foam cutting machines can be configured for thick foam processing, including applications up to approximately 100 mm for suitable materials. The final cutting capacity should be confirmed through a test using the customer’s actual foam.
Can the machine cut holes and complex shapes?
Yes. The CNC system follows the imported design path and can cut straight lines, curves, circles, holes, slots, internal contours, and complex irregular shapes.
The minimum hole size and corner radius depend on blade width, foam thickness, density, and material deformation. Sample testing is recommended for very small or detailed parts.
Does foam cutting produce smoke or burnt edges?
No. The oscillating knife cuts mechanically without using laser heat. It avoids burnt edges, melting, scorch marks, smoke, and strong odors.
Some foam materials may produce a small amount of dust or debris. Regular cleaning of the cutting table and vacuum system is recommended.
How does the machine hold soft foam during cutting?
The machine uses a vacuum adsorption table to stabilize the material. Vacuum zones, airflow, covering film, and cutting parameters can be adjusted according to foam density and air permeability.
For very soft or highly porous sponge, auxiliary fixing methods and optimized cutting speeds may be required.
Can the machine cut multiple layers of foam?
Yes, but suitability depends on foam thickness, density, hardness, compressibility, surface friction, and required accuracy. Thin foam sheets can often be stacked, while thick, soft, or slippery foam may be more suitable for single-layer cutting.
Machine selection should be based on total compressed thickness and actual cutting results rather than the number of layers alone.
Which design files does the Xingkai digital foam cutting machine support?
The machine supports standard formats such as DXF and PLT and can work with commonly used CAD and nesting software. Compatibility with other formats can be confirmed according to the customer’s existing software.
After importing the design, the system can perform automatic nesting and cutting-path planning to improve material utilization and reduce manual work.
Does the machine require cutting dies?
No. Designs can be modified on a computer and imported directly into the cutting system. Different shapes and sizes can be changed quickly without producing new dies.
This makes the machine suitable for prototypes, customized packaging, small-batch orders, and high-mix production.
How often should the blade be replaced?
Blade life depends on foam composition, thickness, density, hardness, backing layer, cutting speed, pattern complexity, and daily operating time. Standard soft foam causes relatively low blade wear, while abrasive fillers, rubber layers, and reinforced composites may wear blades more quickly.
Operators should inspect the blade tip and cutting quality regularly. Replace the blade when edges become rough, corners lose accuracy, the foam is pulled, or the material is no longer cut completely.
Can I test my foam before purchasing?
Yes. Customers can send foam samples to Xingkai for cutting tests. We can provide cutting videos and finished sample results.
To recommend the correct configuration, please provide:
Material | Thickness | Density or Hardness | Sheet Size | Cutting Shape | Daily Production
Jinan Xingkai Machinery Equipment Co., Ltd. specializes in digital cutting solutions for flexible materials. We provide suitable machine sizes, vacuum configurations, cutting tools, and optional camera systems for packaging, tool cases, automotive interiors, sound insulation, furniture, footwear, sports products, gaskets, and industrial foam manufacturers.
