Work Hours
Monday to Friday: 7AM - 7PM
Weekend: 10AM - 5PM
2026 New XK-1625 Automatic CNC EPE Foam Cutting Machine Oscillating Knife Cutter for Pearl Cotton Packaging
Brand
XINGKAI
Manufacturer
Jinan Xingkai Machinery Equipment Co., Ltd.
Working Area
1600mm × 2500mm
Rating
★★★★★ 4.8 / 5 (51 reviews)
Service
Meets CE quality and safety standards; two-year limited warranty on the entire machine.
Delivery Time
We have stock available; standard delivery time is 3–7 days. Custom orders are made according to actual needs.
Request a Quote
Xingkai EPE foam cutting machines are industrial CNC oscillating knife cutting systems designed for the automatic cutting of EPE foam, also known as expanded polyethylene foam or pearl cotton.
The machine can accurately process EPE foam sheets, thick EPE blocks, laminated EPE, anti-static EPE, conductive EPE, packaging foam, and EPE composite materials. It is widely used to produce protective packaging inserts, tool case linings, equipment cushions, electronic product trays, corner protectors, shock-absorbing pads, and customized industrial packaging components.
The Xingkai EPE foam cutting machine combines intelligent nesting software, a CNC control system, a vacuum adsorption table, and an oscillating knife cutting tool. Optional configurations include a pneumatic oscillating knife, V-cut tool, punching tool, marking tool, and camera positioning system. After importing a DXF or PLT design file, the machine can automatically complete nesting, path planning, and precision cutting without using cutting dies.
Depending on the application, this equipment may also be called an EPE foam cutter, pearl cotton cutting machine, CNC EPE cutting machine, automatic packaging foam cutter, digital foam cutting machine, or oscillating knife cutting machine for EPE packaging.
Foam Oscillating Knife Cutting Machine Specifications
Customizable working sizes and special cutting configurations are available upon request.
| Parameter | Specification |
|---|---|
| Cutting Materials | EVA foam, EPE foam, XPE foam, PU foam, sponge, foam rubber, acoustic foam and composite foam |
| Cutting Speed | ≤1800 mm/s (specific speed depends on material density and thickness) |
| Cutting Thickness | ≤200 mm, depending on foam density and hardness |
| Material Fixing Method | Vacuum adsorption with zoned vacuum control |
| Cutting Accuracy | ±0.1 mm |
| Compatible File Formats | DXF, HPGL |
| Working Voltage | AC 220V/380V ±10%, 50Hz |
| Transmission System | Servo motor drive and precision linear guide rails |
| Working Environment | Temperature: 5°C–35°C; Humidity: 35%–75% |
| Software Resolution | 0.025 mm |
| Operation Interface | Touchscreen |
| Vacuum Pump Power | 7.5 kW or 9 kW |
| Feeding Method | Fixed working table or automatic conveyor system |
| Compatible Cutting Tools | Oscillating knife, pneumatic oscillating knife, V-cut tool, milling tool, punching tool and marking pen |
| Optional Functions | Automatic feeding, automatic nesting, camera positioning and projection positioning |
Available Models and Dimensions
| Model | Effective Cutting Area (L × W) | Machine Dimensions (L × W) | Package Size (L × W) |
|---|---|---|---|
| 7010 | 1000 × 700 mm | 1700 × 1380 mm | 1850 × 1500 mm |
| 1615 | 1500 × 1600 mm | 2320 × 2500 mm | 2470 × 2620 mm |
| 1625 | 2500 × 1600 mm | 3350 × 2500 mm | 3500 × 2560 mm |
| 1825 | 2500 × 1800 mm | 3350 × 2700 mm | 3750 × 2290 mm |
| 1840 | 4000 × 1800 mm | 4800 × 2700 mm | 5200 × 2290 mm |
| 2025 | 2500 × 2000 mm | 3350 × 2900 mm | 1900 × 3100 mm, disassembled |
| 2030 | 3000 × 2000 mm | 3950 × 2900 mm | 2200 × 2900 mm, disassembled |
Why Choose a CNC EPE Foam Cutting Machine?
EPE foam is lightweight, flexible, compressible, and widely used for protective packaging. However, the material can move or deform during manual cutting, making it difficult to maintain consistent dimensions, smooth curves, and accurate internal holes.
Traditional die cutting is suitable for stable, high-volume orders, but each new product shape or size requires a separate die. This increases tooling costs and slows down sample development and customized production.
A CNC EPE foam cutting machine reads digital design files and follows the programmed cutting path automatically. The oscillating blade moves rapidly up and down to cut straight lines, curves, holes, slots, and complex irregular shapes. Vacuum adsorption and auxiliary covering methods help keep the EPE sheet stable during processing.
The design can be changed directly in the software, allowing manufacturers to produce prototypes, custom packaging inserts, small-batch orders, and multiple product sizes without making new dies.
Optional blades and accessories
Milling cutter
400W high power
Pneumatic knife
Vibrating knife
Advantages of the Xingkai EPE Foam Cutting Machine
High-Speed Digital Cutting
The high-speed motion control system and oscillating knife shorten sample development and production cycles. Different designs can be processed continuously by changing the cutting file.
High Cutting Accuracy
The machine follows the imported digital path to cut straight lines, curves, circles, holes, slots, and irregular contours. It helps maintain consistent component dimensions across different production batches.
No Cutting Dies Required
Operators can begin cutting after importing the design file. Product shapes and dimensions can be modified quickly without manufacturing new cutting dies.
Intelligent Automatic Nesting
Nesting software arranges parts according to the EPE sheet size and component shape, helping reduce offcuts and improve material utilization.
Clean Cutting Without Heat
The oscillating knife cuts mechanically and generates no cutting heat. It avoids the melting, burnt edges, smoke, and strong odors that may occur during laser processing.
Suitable for Thick EPE Foam
The tool stroke and blade length can be selected according to the thickness and density of the material. For suitable EPE foam, the machine can be configured for cutting thicknesses up to approximately 100 mm. Final capacity should be confirmed by testing the actual material.
Reduced Labor Requirements
Automatic nesting and CNC cutting reduce repetitive manual marking and hand cutting, helping manufacturers improve output and reduce dependence on skilled cutting workers.
Flexible Production
The machine is suitable for samples, customized packaging, small-batch orders, multi-size products, and repeat production. It is especially useful for packaging manufacturers with frequently changing designs.
Stable Industrial Operation
High-precision gear racks, industrial linear guide rails, and a reliable CNC control system provide smooth movement, accurate transmission, and long service life.
Applicable materials
EPE Foam
Key Features of the Xingkai EPE Foam Cutter
Heavy-Duty Machine Frame
The high-strength welded frame is precision-machined and stress-relieved to provide rigidity, stability, and long-term cutting accuracy.
Intelligent CNC Control System
The industrial touchscreen control system provides simple operation, fast response, and reliable control of cutting paths and processing parameters.
Vacuum Adsorption Table
The vacuum table helps stabilize EPE sheets during cutting. Vacuum zones, airflow, covering film, and auxiliary fixing methods can be adjusted according to material thickness, density, and air permeability.
High-Precision Drive System
Precision gear racks and industrial linear guide rails provide fast, smooth movement for accurate cutting of complex packaging shapes.
Oscillating Knife Cutting
The high-frequency blade movement provides effective cutting force for common EPE sheets and packaging inserts. Physical cutting produces no cutting heat and requires no dies.
Pneumatic Oscillating Knife Option
For thick, dense, or laminated EPE materials, a pneumatic oscillating knife can provide a longer stroke and stronger cutting force.
Optional V-Cut Tool
The V-cut tool can create angled grooves for folding structures, assembled packaging inserts, and special protective packaging designs.
Optional Camera Positioning
For printed or pre-marked EPE sheets, an optional camera system can recognize registration marks or material outlines and guide the cutting path.
Machine details and key components
Fan equipment
Multilingual operating system
Oil pump
Rack
Multiple blade combinations
Servo driver
Felt
Aviation aluminum honeycomb panel
Recommended Cutting Tools for EPE Foam
The oscillating knife is the main tool for cutting EPE foam. It is suitable for straight lines, curves, holes, slots, and irregular packaging contours.
For thicker or denser EPE foam, a pneumatic oscillating knife is generally recommended because it provides stronger cutting force and a longer effective stroke.
For packaging inserts requiring angled grooves or foldable structures, a V-cut tool can be added. Optional punching and marking tools can produce reference holes, positioning points, or identification marks.
The correct tool should be selected according to EPE thickness, density, hardness, lamination, cutting shape, and required edge quality. Customers are advised to provide actual samples for testing before the final machine configuration is confirmed.
Why Use an Oscillating Knife Instead of a Laser for EPE Foam?
Laser cutting uses heat to melt or burn through the material. When processing EPE foam, heat may cause melted edges, deformation, discoloration, smoke, unpleasant odors, or potentially harmful fumes. The melted edge can also affect the fit and appearance of protective packaging inserts.
An oscillating knife uses a mechanical blade and does not generate cutting heat. It helps preserve the original EPE structure and produces clean, natural edges without scorching or melting.
Compared with manual cutting, the Xingkai digital EPE foam cutting machine combines automatic nesting, vacuum adsorption, and CNC path control. This improves consistency while reducing manual errors and material waste.
Applications of the EPE Foam Cutting Machine
Protective Packaging Inserts
Produces customized inserts for electronic products, instruments, machinery, glass products, ceramics, household appliances, and other fragile goods.
Tool and Equipment Cases
Cuts accurately shaped compartments for tools, cameras, drones, measuring instruments, test equipment, and transport cases.
Electronic Product Packaging
Processes EPE trays, cushioning layers, separators, corner protectors, and anti-static packaging components.
Industrial Equipment Packaging
Produces shock-absorbing pads, equipment linings, protective blocks, and customized transport packaging for machinery and industrial components.
Furniture and Household Product Packaging
Cuts protective corner pads, surface protection layers, cushioning blocks, and packaging inserts for furniture, lighting, decorative products, and household appliances.
Customized Packaging Manufacturers
Suitable for companies producing samples, short-run orders, multiple sizes, and customized EPE packaging for different customers.
Recognition from customers
How to Choose a Xingkai EPE Foam Cutting Machine
For standard EPE foam sheets, packaging inserts, and fixed-size blocks, a fixed-table cutting machine is generally recommended. It provides stable material support and is suitable for customized and batch production.
For thin EPE supplied continuously or combined with other roll materials, a conveyor model with automatic feeding may be selected according to the actual production process.
For common EPE sheets, a standard oscillating knife normally provides efficient cutting. For thick, high-density, or laminated EPE, a pneumatic oscillating knife with a suitable stroke and blade length is recommended.
For packaging designs requiring angled grooves, a V-cut tool can be added. For printed or pre-marked sheets, a camera positioning system may be selected.
Machine configuration should be based on material thickness, density, sheet size, maximum cutting shape, required accuracy, and daily production. Sample testing is recommended before purchase.
Frequently Asked Questions
What types of EPE foam can the machine cut?
The machine can cut standard EPE foam, pearl cotton, anti-static EPE, conductive EPE, laminated EPE, thick EPE blocks, EPE packaging inserts, and EPE composite materials.
Because density, thickness, lamination, and air permeability vary, the final tool and cutting parameters should be confirmed using the customer’s actual material.
What is the maximum EPE cutting thickness?
Maximum thickness depends on EPE density, hardness, blade length, tool stroke, cutting shape, and required edge quality.
For suitable EPE foam materials, Xingkai machines can be configured for cutting thicknesses up to approximately 100 mm. The final cutting capacity should be confirmed through a sample test.
Can the machine cut holes, slots, and irregular shapes?
Yes. The CNC system can cut straight lines, curves, circles, holes, slots, internal contours, and complex irregular shapes according to the imported design.
The minimum hole size and corner radius depend on blade width, EPE thickness, material density, and deformation. Very small or detailed parts should be tested before production.
Does EPE cutting produce smoke or burnt edges?
No. The oscillating knife cuts mechanically without laser heat, avoiding burnt edges, melting, scorch marks, smoke, and strong odors.
A small amount of material debris may occur depending on the EPE structure. Regular cleaning of the table and vacuum system is recommended.
How is EPE foam held in place during cutting?
The vacuum adsorption table helps stabilize the material. Vacuum zones, covering film, airflow, cutting speed, and auxiliary fixing methods can be adjusted according to the sheet thickness and air permeability.
Highly porous or thick EPE may require additional covering or fixation to obtain the best cutting accuracy.
Can the machine cut multiple layers of EPE foam?
Yes, when material thickness and accuracy requirements allow it. Thin EPE sheets may be stacked, while thick, soft, or slippery materials are often better suited to single-layer cutting.
The decision should be based on the total compressed thickness and actual cutting results rather than the number of layers alone.
Which design files are supported?
The machine supports standard formats such as DXF and PLT and can work with commonly used CAD and nesting software. Compatibility with other formats can be confirmed according to the customer’s existing design system.
Does the machine require cutting dies?
No. Designs can be modified on a computer and imported directly into the cutting system. Different packaging shapes and sizes can be changed without producing new dies.
Can I test my EPE foam before purchasing?
Yes. Customers can send EPE foam samples to Xingkai for cutting tests. We can provide cutting videos and finished sample results.
For machine recommendations, please send:
Material | Thickness | Density | Sheet Size | Cutting Shape | Daily Production
Jinan Xingkai Machinery Equipment Co., Ltd. specializes in digital cutting solutions for flexible non-metallic materials. We provide suitable table sizes, vacuum configurations, cutting tools, and optional camera systems for protective packaging, tool cases, electronics, machinery, furniture, household appliances, and customized EPE foam products.
