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2026 New XK1625 Automatic CNC EPE Foam Cutting Machine Oscillating Knife Cutter for Pearl Cotton Packaging
Brand
XINGKAI
Manufacturer
Jinan Xingkai Machinery Equipment Co., Ltd.
Working Area
1600mm × 2500mm
Rating
★★★★★ 4.8 / 5 (51 reviews)
Service
Meets CE quality and safety standards; two-year limited warranty on the entire machine.
Delivery Time
We have stock available; standard delivery time is 3–7 days. Custom orders are made according to actual needs.
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Xingkai EPE foam cutting machines are industrial CNC oscillating knife cutting systems designed for the automatic cutting of EPE foam, also known as expanded polyethylene foam or pearl cotton.
The machine can accurately process EPE foam sheets, thick EPE blocks, laminated EPE, anti-static EPE, conductive EPE, packaging foam, and EPE composite materials. It is widely used to produce protective packaging inserts, tool case linings, equipment cushions, electronic product trays, corner protectors, shock-absorbing pads, and customized industrial packaging components.
Advantages of the Xingkai EPE Foam Cutting Machine
The oscillating knife and high-speed motion control help shorten sampling and production cycles. Designs can be changed quickly by loading a new cutting file.
Digital cutting delivers accurate shapes and consistent dimensions across production batches.
Cut directly from design files without cutting dies, making shape and size changes easier.
Automatic nesting arranges parts efficiently to reduce waste and improve EPE sheet utilization.
Mechanical cutting avoids heat-related melting, burnt edges, and smoke.
Suitable configurations can cut EPE foam up to approximately 160 mm thick, subject to material testing.
Automatic nesting and CNC cutting reduce manual marking and hand cutting.
Suitable for samples, custom packaging, small batches, and repeat orders.
Precision gear racks, linear guides, and CNC control support smooth, stable operation.
EPE Foam Cutting Machine details and key components
Fan equipment
Multilingual operating system
Oil pump
Rack
Multiple blade combinations
Servo driver
Felt
Aviation aluminum honeycomb panel
Foam Oscillating Knife Cutting Machine Specifications
Customizable working sizes and special cutting configurations are available upon request.
| Parameter | Specification |
|---|---|
| Cutting Materials | EVA foam, EPE foam, XPE foam, PU foam, sponge, foam rubber, acoustic foam and composite foam |
| Cutting Speed | ≤1800 mm/s (specific speed depends on material density and thickness) |
| Cutting Thickness | ≤160 mm, depending on foam density and hardness |
| Material Fixing Method | Vacuum adsorption with zoned vacuum control |
| Cutting Accuracy | ±0.1 mm |
| Compatible File Formats | DXF, HPGL |
| Working Voltage | AC 220V/380V ±10%, 50Hz |
| Transmission System | Servo motor drive and precision linear guide rails |
| Working Environment | Temperature: 5°C–35°C; Humidity: 35%–75% |
| Software Resolution | 0.025 mm |
| Operation Interface | Touchscreen |
| Vacuum Pump Power | 7.5 kW or 9 kW |
| Feeding Method | Fixed working table or automatic conveyor system |
| Compatible Cutting Tools | Oscillating knife, pneumatic oscillating knife, V-cut tool, milling tool, punching tool and marking pen |
| Optional Functions | Automatic feeding, automatic nesting, camera positioning and projection positioning |
Applications of the EPE Foam Cutting Machine
Produces customized inserts for electronic products, instruments, machinery, glass products, ceramics, household appliances, and other fragile goods.
Cuts accurately shaped compartments for tools, cameras, drones, measuring instruments, test equipment, and transport cases.
Processes EPE trays, cushioning layers, separators, corner protectors, and anti-static packaging components.
Produces shock-absorbing pads, equipment linings, protective blocks, and customized transport packaging for machinery and industrial components.
Cuts protective corner pads, surface protection layers, cushioning blocks, and packaging inserts for furniture, lighting, decorative products, and household appliances.
Suitable for companies producing samples, short-run orders, multiple sizes, and customized EPE packaging for different customers.
EPE Foam Cutting Machine Applicable materials
EPE Foam
EPE Foam Cutting Machine Optional blades and accessories
Milling cutter
400W high power
Pneumatic knife
Vibrating knife
Recognition from customers
Recommended Cutting Tools for EPE Foam
The oscillating knife is the main tool for cutting EPE foam. It is suitable for straight lines, curves, holes, slots, and irregular packaging contours.
For thicker or denser EPE foam, a pneumatic oscillating knife is generally recommended because it provides stronger cutting force and a longer effective stroke.
For packaging inserts requiring angled grooves or foldable structures, a V-cut tool can be added. Optional punching and marking tools can produce reference holes, positioning points, or identification marks.
The correct tool should be selected according to EPE thickness, density, hardness, lamination, cutting shape, and required edge quality. Customers are advised to provide actual samples for testing before the final machine configuration is confirmed.
Why Use an Oscillating Knife Instead of a Laser for EPE Foam?
Laser cutting uses heat to melt or burn through the material. When processing EPE foam, heat may cause melted edges, deformation, discoloration, smoke, unpleasant odors, or potentially harmful fumes. The melted edge can also affect the fit and appearance of protective packaging inserts.
An oscillating knife uses a mechanical blade and does not generate cutting heat. It helps preserve the original EPE structure and produces clean, natural edges without scorching or melting.
Compared with manual cutting, the Xingkai digital EPE foam cutting machine combines automatic nesting, vacuum adsorption, and CNC path control. This improves consistency while reducing manual errors and material waste.
Why Choose a CNC EPE Foam Cutting Machine?
EPE foam is lightweight, flexible, compressible, and widely used for protective packaging. However, the material can move or deform during manual cutting, making it difficult to maintain consistent dimensions, smooth curves, and accurate internal holes.
Traditional die cutting is suitable for stable, high-volume orders, but each new product shape or size requires a separate die. This increases tooling costs and slows down sample development and customized production.
A CNC EPE foam cutting machine reads digital design files and follows the programmed cutting path automatically. The oscillating blade moves rapidly up and down to cut straight lines, curves, holes, slots, and complex irregular shapes. Vacuum adsorption and auxiliary covering methods help keep the EPE sheet stable during processing.
The design can be changed directly in the software, allowing manufacturers to produce prototypes, custom packaging inserts, small-batch orders, and multiple product sizes without making new dies.
How to Choose a Xingkai EPE Foam Cutting Machine
For standard EPE foam sheets, packaging inserts, and fixed-size blocks, a fixed-table cutting machine is generally recommended. It provides stable material support and is suitable for customized and batch production.
For thin EPE supplied continuously or combined with other roll materials, a conveyor model with automatic feeding may be selected according to the actual production process.
For common EPE sheets, a standard oscillating knife normally provides efficient cutting. For thick, high-density, or laminated EPE, a pneumatic oscillating knife with a suitable stroke and blade length is recommended.
For packaging designs requiring angled grooves, a V-cut tool can be added. For printed or pre-marked sheets, a camera positioning system may be selected.
Machine configuration should be based on material thickness, density, sheet size, maximum cutting shape, required accuracy, and daily production. Sample testing is recommended before purchase.
Frequently Asked Questions
What types of EPE foam can the machine cut?
The machine can cut standard EPE foam, pearl cotton, anti-static EPE, conductive EPE, laminated EPE, thick EPE blocks, EPE packaging inserts, and EPE composite materials.
Because density, thickness, lamination, and air permeability vary, the final tool and cutting parameters should be confirmed using the customer’s actual material.
What is the maximum EPE cutting thickness?
Maximum thickness depends on EPE density, hardness, blade length, tool stroke, cutting shape, and required edge quality.
For suitable EPE foam materials, Xingkai machines can be configured for cutting thicknesses up to approximately 160mm. The final cutting capacity should be confirmed through a sample test.
Can the machine cut holes, slots, and irregular shapes?
Yes. The CNC system can cut straight lines, curves, circles, holes, slots, internal contours, and complex irregular shapes according to the imported design.
The minimum hole size and corner radius depend on blade width, EPE thickness, material density, and deformation. Very small or detailed parts should be tested before production.
Does EPE cutting produce smoke or burnt edges?
No. The oscillating knife cuts mechanically without laser heat, avoiding burnt edges, melting, scorch marks, smoke, and strong odors.
A small amount of material debris may occur depending on the EPE structure. Regular cleaning of the table and vacuum system is recommended.
How is EPE foam held in place during cutting?
The vacuum adsorption table helps stabilize the material. Vacuum zones, covering film, airflow, cutting speed, and auxiliary fixing methods can be adjusted according to the sheet thickness and air permeability.
Highly porous or thick EPE may require additional covering or fixation to obtain the best cutting accuracy.
Can the machine cut multiple layers of EPE foam?
Yes, when material thickness and accuracy requirements allow it. Thin EPE sheets may be stacked, while thick, soft, or slippery materials are often better suited to single-layer cutting.
The decision should be based on the total compressed thickness and actual cutting results rather than the number of layers alone.
Which design files are supported?
The machine supports standard formats such as DXF and PLT and can work with commonly used CAD and nesting software. Compatibility with other formats can be confirmed according to the customer’s existing design system.
Does the machine require cutting dies?
No. Designs can be modified on a computer and imported directly into the cutting system. Different packaging shapes and sizes can be changed without producing new dies.
Can I test my EPE foam before purchasing?
Yes. Customers can send EPE foam samples to Xingkai for cutting tests. We can provide cutting videos and finished sample results.
For machine recommendations, please send:
Material | Thickness | Density | Sheet Size | Cutting Shape | Daily Production
Jinan Xingkai Machinery Equipment Co., Ltd. specializes in digital cutting solutions for flexible non-metallic materials. We provide suitable table sizes, vacuum configurations, cutting tools, and optional camera systems for protective packaging, tool cases, electronics, machinery, furniture, household appliances, and customized EPE foam products.
